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Part deformation is a common challenge during milling. Here are some effective ways to help you reduce or avoid part deformation:
1. Choose the right material and design:
• In the design stage, try to choose materials with high rigidity and stability.
• Optimize the structure of the part to reduce the influence of aspect ratio and wall thickness.
2. Correct clamping method:
• Choose the right clamping point and clamping force, and ensure that the clamping point is close to the processing surface.
• Increase the contact area between the workpiece and the fixture, and use elastic pressure plates or axial clamping force to reduce deformation.
3. Optimize cutting parameters:
• Use sharp tools to reduce friction between the tool and the workpiece.
• Choose reasonable cutting speed and feed rate to avoid excessive cutting force and heat accumulation.
4. Use cutting fluid:
• Use cutting fluid reasonably to reduce friction and temperature during cutting and improve processing accuracy.
5. Heat treatment and aging treatment:
• Heat treat the parts to eliminate internal stress and reduce deformation after processing.
Through these methods, we have successfully reduced the deformation of parts during milling and improved processing quality and efficiency. This is not only a technological advancement, but also the result of our team’s unremitting efforts.
Welcome everyone to leave a message to share your experience and opinions, let us make progress together and solve the problems in processing together!